TwinXtract Separators

////TwinXtract Separators
Winflo TwinXtract magnetic demountable coalescing air and dirt separator

Coalescing Air & Dirt Separator (TwinXtract Series)

  • Three functions in one vessel — high‑efficiency air (microbubble) separation, dirt & sludge separation, and (magnetic models) magnetite capture.
  • Protects pumps, chillers, heat exchangers and control valves — cuts energy use and maintenance.
  • Coalescing stainless‑steel element with low, stable pressure drop; Base (1.5 m/s) and High‑Flow (3 m/s) capacities.
  • Options: withdrawable Neodymium magnet, demountable body for in‑line element cleaning, removable insulation jacket.
  • DN50–DN600, PN16 / PN25; flanged, welded or grooved connections.
  • Winflo TwinXtract magnetic demountable coalescing air and dirt separator
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Overview

Overview

The Winflo® TwinXtract is a coalescing air & dirt separator that does three jobs in a single vessel — removing entrained microbubbles, separating suspended dirt and sludge down to about 5 microns, and, on magnetic models, capturing the ferrous magnetite that ordinary separators miss. By continuously deaerating and de‑sludging the circuit, it protects pumps, chillers, heat exchangers and control valves, helping the system hold its designed efficiency with less maintenance. A low, stable pressure drop, a withdrawable Neodymium magnet and an optional demountable body suit it to everything from commercial buildings to data centres and district energy.

Application

  • Closed‑loop hydronic heating (LTHW / MTHW)
  • Chilled‑water systems and district cooling
  • Commercial and high‑rise buildings
  • Data centres
  • Healthcare and hospitality
  • Industrial process cooling

Features & Benefits

  • Three‑in‑one separation replaces several discrete devices — lower installed cost and a smaller plant‑room footprint.
  • Coalescing SS304 mesh element removes microbubbles and suspended dirt to ~5 µm at a low, stable pressure drop — it doesn’t load and lose flow like a strainer.
  • Withdrawable Neodymium N52 magnet (≥ 14,000 Gauss) in a sealed stainless dry sleeve captures ferrous magnetite the mesh misses — withdrawn under pressure for cleaning.
  • Continuous deaeration improves heat transfer and protects pump seals and bearings, helping maintain system efficiency.
  • Demountable option for in‑line cleaning of the element without removing the vessel.
  • Blows down without stopping flow; gauge‑port taps for differential‑pressure monitoring.

Specifications

General

  • Sizes: DN50 – DN600 (larger to DN1000 by fabrication)
  • Capacities: Base (nominal 1.5 m/s) · High‑Flow (nominal 3 m/s)
  • Max working pressure: PN16 / PN25 (PS = 16 / 25 bar)
  • Working temperature: 0–110 °C (magnetic models 0–80 °C; N52H option for higher)
  • Ambient: 0–50 °C
  • Filtration: to approximately 5 µm; magnetite to sub‑5 µm
  • Medium: closed‑loop water or water–glycol (≤ 50 %)
  • Connections: flanged (BS EN 1092‑1), welded‑end, or grooved
  • Shell / hydrostatic test: 1.5 Ă— PN

Standards

  • Design & construction: EN 13445; Pressure Equipment Directive 2014/68/EU (route by size — Article 4.3 / SEP for smaller units, CE‑categorised for larger)
  • Flanges: BS EN 1092‑1
  • Welding‑procedure approval: EN ISO 15612
  • Pressure test (integral valves): EN 12266‑1